Cyzerg is a company that offers full technological capabilities to build custom warehouse technology solutions for the warehousing industry. From conception to operation, Cyzerg has become the go-to provider for companies seeking solutions to optimize business and warehousing operations and harness technology as a core business differentiator.
Why Custom Warehouse Technology?
Watch this video to learn the value of building custom warehouse technology solutions and why Cyzerg is the right partner to solve your challenges and create your potential differentiator.
CASE STUDIES
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Problem
Cyzerg met with the client to understand the business challenges. Afterwards, Cyzerg examined the impacted systems and warehouse operations to identify each problem:
- A legacy system that did not allow the business to automate many warehouse repetitive tasks.
- Consistent errors on customers’ reports caused by manually creating Warehouse Receipts from POs.
- Increased reporting errors due to manipulation of system reports.
- Errors and inefficiencies created by lack of integration between internal and customer systems.
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Solution
After completing the audit, Cyzerg recommended solutions. To reduce the investment risk, Cyzerg created a proof of concept to validate the solutions.
- Automation of parcel and pallet dimensioning and image-capturing process.
- Automation of the PO-to-WR creation and report generation.
- Development of a custom warehouse mobile app for inventory management, putaway, picking, and loading.
- Development of Advance Programing Interface (API) to integrate with key customers’ systems.
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Results
Once the concept was verified, the solution was developed. After testing, data migration, and training, the solution was launched, and the expected results were achieved.
- Eliminated approximately 960 man hours/month of data entry and reduced operating costs by approximately $14,400/month.
- Eliminated customer report errors by automating the PO-to-WR creation and report generation.
- Implemented a custom warehouse mobile app to streamline the putaway, picking, and loading processes while reducing walking time.
- Integrated internal and customer systems and reduced errors and inefficiencies.
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Problem
Cyzerg met with the client to uncover the business challenges they were facing in the receiving process. Through the discovery phase, Cyzerg uncovered the following problems:
- A manual paper-based receiving process that slowed down operations and increased errors.
- Warehouse receiving clerks required to manually stamp date, time, and name on packing slips.
- Reporting accuracy and speed impacted due to paper-based and manual tasks.
- All package slips were required to be scanned and sent, making the process inefficient.
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Solution
After visiting the client’s warehouse and discovering the problems in the receiving process, Cyzerg recommended the following solutions:
- Development of a custom Android mobile application for the receiving process.
- Digitalized the stamping of date, time, and receiver name of packing slips.
- Reconciliation of cargo at the receiving dock to compare received versus expected cargo.
- Development of a custom Artificial Intelligence solution to recognize PO within packing slips.
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Results
After Cyzerg developed and implemented the recommended solutions, client obtained the following results:
- Decreased receiving, operations processing, and reporting time from 8 hours to 2 hours, representing a 75% improvement.
- Eliminated the manual paper-based receiving process to speed up operations and minimize reporting errors.
- Automated the stamping of date, time, and receiver’s name on packing slips.
- Implemented a clearance operational portal for the operations team to validate and approved cargo process by the warehouse.
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Problem
Customer contacted Cyzerg to help automate the dimensioning and image capturing of parcels and pallets. Cyzerg visited the customer’s warehouse to understand volume and process.
- Manual measurement of parcels and pallets resulting in slow processes, inaccurate measurement, and data entry errors.
- Manual capture and transfer of cargo digital images to the Warehouse Management System (WMS).
- Lack of integration between the scale and the WMS resulted in inaccurate weight data due to manual process.
- Unable to refute claims from customers and carriers related to cargo damage and/or dimensions & weight.
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Solution
After visiting the customer warehouse and collecting information related to cargo volume and process velocity, Cyzerg proposed the following solutions:
- A pallet dimensioner to fully automate the capture of pallet’s dimensions and weight.
- A parcel dimensioner to fully automate the capture of parcel’s dimensions and weight.
- Integrate parcel and pallet dimensioners with the WMS to automate data entry and eliminate errors.
- Integrate multiple high-resolution digital cameras with the dimensioners and the WMS.
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Results
After successfully implementing all the recommended solutions, a comparison analysis was completed to assess the fitness of the solution and accurately project return on investment.
- Reduce dimensioning processing time from 50 seconds to 24 seconds, resulting in a 113% increase in efficiency.
- Reduce dimensioning processing cost from $125,000 to $62,640, representing a decrease of 50% in operating cost.
- Provide NTEP certified measurements and digital images to effectively refute claims from customers and carriers.
- Increased cargo receiving capacity and eliminate inaccurate measurements and data entry errors.
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Re-imagine Unlimited Possibilities
From hardware to software to service, we are capable of delivering custom warehouse technology solutions tailored to your needs. Our expertise in warehousing allows us to identify and solve your common or unique challenges so that you can differentiate from competitors, increase efficiency, and deliver a unique experience to your customers. Here are some of the solutions we can offer.
Data Entry
Automation
Data Entry Automation
Data entry automation parses data from documents and automatically enters it into systems to accelerate data entry and reduce errors. This also lets you reallocate expensive human resources to more important tasks.
Dimension & Weight
Automation
Dimension & Weight Automation
Dimension and weight automation modernizes the manual measurement of parcels and pallets by utilizing a device that can automatically capture length, width, height, and weight. This allows you to accelerate processes and achieve high productivity and efficiency.
Warehouse
Mobile Apps
Warehouse Mobile Apps
Warehouse apps allow people to remain connected to the system from anywhere in the warehouse.
Labor Management
Systems
Labor Management Systems
Labor management systems measure labor hours and tasks to help you maximize employee productivity and resource efficiency.
Space Management
Systems
Space Management Systems
These systems help you maximize warehouse space by measuring and tracking storage space utilization.
Reporting,
Analytics & Forecasting
Reporting, Analytics & Forecasting
Reporting, analytics, and forecasting tools provide you with reports and dashboards to help you understand your business and apply statistical models to predict future trends. This, in turn, can help you gain powerful insights so that you can make strategic business decisions.
Order Management
Systems
Order Management Systems
Order management systems consolidate all data regarding orders under one system to streamline order processing. This solution also lets you automate order processing, eliminating the need to manually enter orders.
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